Custom Manufacturing Service
From drawing review to shipment — clear milestones, defined lead times and AQL 2.5 standard inspection at every stage.
What We Can Do for You
A broad range of materials and processes to support most custom die-cut, foam and packaging requirements under one roof.
Supported Materials
- EVA foam (38–80 kg/m³)
- PU sponge & polyester foam
- Silicone rubber (30–80 Shore A)
- PE / EPDM / CR foam
- Double-sided adhesive tapes (3M, Tesa, Nitto)
- PET film & insulating materials
- Cardboard & art paper
- Flocking materials & fabrics
Processes & Equipment
- Flatbed die-cutting (6 machines at cooperating facility)
- Rotary die-cutting (2 production lines at cooperating facility)
- CNC carving & routing (3 machines at cooperating facility)
- Hot press forming / molding
- Adhesive backing & lamination
- Flocking (velvet surface)
- Silicone compression molding (2 presses at cooperating facility)
- Printing & surface finishing
Tolerance Precision
- EVA foam: ±0.1mm
- Precision die-cut: ±0.05mm
- Silicone molding: ±0.1mm
- CNC carving: ±0.1mm
- Paper box: ±0.5mm
- Thickness: ±5% of spec
- Custom tolerance on request
- Full QC report with shipment
Transparent 5-Step Process
Clear milestones and deliverables at every stage — you always know what to expect and when.
Requirement Review
24h response
Share your drawings, material specs and quantities. We review, confirm details and provide a formal quotation with lead times.
Sampling Stage
3–7 working days
We produce prototype samples for approval. Photos sent first, then physical samples shipped for verification.
Mass Production
Per schedule
Production per approved samples. Regular photo updates and progress reports throughout the run.
Quality Inspection
Before shipment
AQL 2.5 standard sampling inspection. Dimension checks, appearance review and functional testing as required.
Logistics Delivery
Flexible shipping
DHL/FedEx/UPS express, air freight or sea freight. We handle export documentation and customs clearance support.
6 Checkpoints, AQL 2.5 Standard
We perform systematic pre-shipment quality inspection across 6 checkpoints. Our QC team reviews every order before it leaves the production facility — with a full inspection report included in shipment.
Dimension Inspection
Precise measurement of critical dimensions using calibrated tools.
- Digital calipers (0.01mm resolution)
- Thickness gauges
- Optical comparators for complex shapes
- First-article inspection report (FAI)
- In-process dimensional checks
Appearance Inspection
Visual standards to ensure consistent, defect-free products.
- Surface defects (scratches, bubbles)
- Color matching against Pantone
- Edge quality (no burrs, clean cuts)
- Adhesive alignment accuracy
- Printing & finishing quality
Functional Testing
Performance validation to meet functional requirements.
- Hardness testing (Shore A / C)
- Adhesive peel strength test
- Temperature resistance test
- Compression set testing
- Custom test on request
Have a custom project in mind?
Send us your drawing or requirements — detailed quote within 24 hours.